Genuine ZF 1250203002 Countershaft 1215T ZF Transmission Gearbox Shaft Assembly

  • 24/7 order processing with DHL/FedEx express options.
  • In-stock availability for urgent repairs.
  • Free technical guidance on installation and compatibility‌
  • ‌P/N:1250203002

Genuine ZF 1250203002 Countershaft 1215T | ZF Transmission Gearbox Shaft Assembly


Product Overview

✔ Factory-direct ZF transmission parts
✔ Induction-hardened 20MnCr5 alloy steel
✔ Precision-ground gear teeth (DIN 6 quality)
✔ Balanced to <0.5g-cm at 3,000 RPM
✔ Includes pre-installed needle bearings
✔ Laser-etched part number verification

Technical Specifications‌:

ParameterDetail
Part NumberZF 1250203002
ApplicationZF 12AS transmission series
MaterialCase-hardened 20MnCr5 steel
Surface Hardness58-62 HRC
Core Hardness30-35 HRC
Length1215mm ±0.05mm
Runout Tolerance0.02mm max
Weight14.8kg ±0.2kg
Gear QualityDIN 6 standard

Simple Install Tip‌:

  1. Clean gearbox housing with ZF cleaning solvent (G052172A1)
  2. Preheat shaft to 80-100°C for proper bearing fit
  3. Use alignment tool ZF T10829 during installation
  4. Torque mounting bolts to 140Nm in crisscross pattern
  5. Verify end play (0.08-0.12mm) with dial indicator
  6. Perform initial run-in procedure (30min @ 1,500 RPM)

Why Choose Us?

  • ZF-authorized parts dealer with 15+ years experience
  • Includes metallurgical test certificate (EN 10204 3.2)
  • 36-month unlimited mileage warranty
  • Global express shipping available

Packaging & Shipping

By Express :     Suitable for sample order or <50 KG        Fast:3-10 days       High shipping cost         Door to door service
By Air :   Suitable for >50 KG         Fast: 3-7 days       Lower than express cost         Airport to airport service
By Sea:   Suitable for >300 KG     Lower cost port to port service

 

As a leading supplier and dealer of ZF parts, we provide genuine components to maintain the integrity and efficiency of your gearbox system. Trust in our expertise and quality assurance to keep your ZF gearbox running smoothly.

‌Installation Tips

Surface prep: Degrease with ZF Cliclean 3 solvent; Gasket application: Use Loctite 518 in continuous 1.5mm bead;; Alignment: Install using factory alignment pins (ZF tool B40 5003 recommended);; Torque sequence:Initial: 12Nm star pattern—–Final: 28Nm + 90° angle torque;;;; Post-install: Pressure test at 2.5 bar before fluid fill

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